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Total Logistic Control (TLC)--Moving Up the 3PL Food Chain
Zeeland, MI Site Visit
July 27, 2006
By
Evan Armstrong
Key Personnel:
Bob Koerner, President
Peter Westermann, Chief Operating Officer
Patrick Floyd, Sr. Executive Vice President
Duane Sizemore, Executive Vice President
Matt Luckas, Sr. Vice President Customer
Development
Richard Brouwer, Vice President Information
Services
Paul Lomas, Vice President Supply Chain Solutions
Carl Melville, Vice President Marketing
John Peters, Vice President Real Estate and
Corporate Assets
Chuck Husby, Sr. Director Operations
Trevor Jackson, Operations Manager Dedicated
Fleets
Jeff Stonick, Fleet Safety Manager
Overview
Founded in 1986, Total Logistic Control (TLC)
has become a leading North American 3PL with solid domestic transportation management and
warehousing skills and is best-of-bread provider of services to customers with refrigerated and frozen commodity
handling needs.
The 2005 acquisition of TLC by retailing giant SuperValu has
provided it with significant cross-selling and expansion opportunities.
SuperValu and TLC have been working together to streamline SuperValu's internal
supply chain operations and reengineer processes. TLC had an approximate workforce of 2,400 in 2005 and operated just
over eleven million square feet of warehouse space in the U.S. With the
addition of affiliated enterprise resources (SuperValu companies), TLC has the ability to
offer 3PL customers a network of 62 warehouses and transportation assets of 2,877 tractors and over
8,600 trailers. TLC's blue-chip customer list includes: ConAgra, Dean Foods, Diageo (Guinness
Beer), Johnson Controls, Kraft Foods, Meijer Stores, Rich's, and
Sara Lee.
TLC's operations are support by solid information
technology resources. Core supply chain management systems include Oracle
TM (previously G-Log) for daily transportation planning and management and SSA
Global/Provia's warehouse management system. Both systems are fully integrated
and have been deployed for multiple customers. TLC's IT staff has solid
experience in integrating these systems with multiple enterprise resource
planning systems (ERP) such as SAP and Oracle.
Case
Studies
TLC began working with Diageo/Guinness seven years
ago and it is now one of TLC's key accounts. Guinness imports 40 stock keeping
units (SKU's) from five countries. TLC provided Diageo with expertise needed to redesign its
U.S. supply chain and implement a new supply chain management strategy. TLC's
services started with
a northeast pilot operation to validate estimated cost savings and anticipated
service improvements. After a successful trial period, TLC was awarded all of
the Guinness and Bass import business for the U.S. TLC now manages more than
60,000 warehousing and transportation transactions per year, providing port to
distributor supply chain management services within the U.S. It also manages
issues unique to alcohol beverage distribution such as: carrier licensing,
individual product labels, container volume and state regulations.
Because of its relationship
with Diageo, when sales of its Smirnoff Ice beverage took off, Diageo tapped
TLC to develop a turnkey contract brewing and bottling operation. TLC
identified an unused brewing facility in Lehigh Valley, Pennsylvania and
converted it into a modern, functional brewery. This included a
complete retrofit of the facility and hiring over 250 new associates. TLC began
producing its first case of Smirnoff Ice in less than four months. In addition
to high speed bottling lines, TLC implemented new production, ordering and
supply chain management systems. In May of 2005, Diageo assumed
control of the operation; the facility is now the flagship operation in Diageo's
North American beverage network.
TLC began managing transportation for Jarden Home
Brands (previously Alltrista Consumer Products Company) in 1997. Jarden is best
known for manufacturing Ball and Kerr canning jars, Diamond brand matches and
toothpicks, and home crafts products. TLC developed a central transportation
management center (TMC) in Zeeland Michigan to coordinate and optimize
transportation management for multiple Jarden divisions. TMC load planners use
Oracle TM to optimize carrier and mode selection and develop cost saving
continuous truckload moves (end-to-end load matching). Domestic less than
truckload, truckload, and intermodal shipments are optimized. Janden
realized transportation costs savings of 15% in the first year of working with
TLC and has benefited from ongoing cost savings and service improvements since
then.
CADMUS Communications is the world's largest
provider of content management and production services to scientific, technical
and medical journal publishers in the world and is also one of the five largest
publication printers in North America. When CADMUS needed a 3PL to run its
Maryland Fulfillment Center, TLC was selected.
TLC manages fulfillment of over one million
stock keeping units (SKUs) at the dedicated 200,000 square foot turnkey
facility. TLC processes and fulfills domestic and international orders for
CADMUS's 100,000 different medical, scientific, and technical journals. Outbound
orders range in size from small package to LTL shipments.
TLC re-engineered the facility layout, isle
configuration and material flow. It also implemented new supply chain management
systems and established standard operating practices. Though its efforts, TLC
has been able to achieve near 100% accuracy in picking and on-time fulfillment.
In 2005 the facility was recognized with the customer's "Facility of the Year"
Award for distinguished long term operational and financial performance.
Summary
In a very competitive marketplace TLC has grown
into a leading domestic 3PL. With the support of SuperValu and a shared problem
solving approach, we anticipate that TLC will continue its rapid growth and
expand operations globally.
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Associates,Logistics Provider Site Visit,Total Logistic
Control,TLC,SuperValu,Warehousing,Guinness,Diageo,General Mills,Sara Lee,Food
Logistics,Grocery,Cadmus,jARDEN,ConAgra, 3PL,Logistics,Armstrong &
Associates,Logistics Provider Site Visit,Total Logistic
Control,TLC,SuperValu,Warehousing,Guinness,Diageo,General Mills,Sara Lee,Food
Logistics,Grocery,Cadmus,jARDEN,ConAgra, 3PL,Logistics,Armstrong &
Associates,Logistics Provider Site Visit,Total Logistic
Control,TLC,SuperValu,Warehousing,Guinness,Diageo,General Mills,Sara Lee,Food
Logistics,Grocery,Cadmus,jARDEN,ConAgra...
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